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Research Webzine of the KAIST College of Engineering since 2014

Fall 2025 Vol. 25
Engineering

KAIST develops an eco-friendly, nylon-like plastic using a microorganism

August 26, 2025   hit 519

Polyester amide is a next-generation material that combines the advantages of PET (polyester) and nylon (polyamide), two widely used plastics. However, it can only be produced from fossil fuels, which posed environmental concerns. Using microorganisms, KAIST researchers have successfully developed a new bio-based plastic to replace conventional plastic.


 Scheme of poly (ester amide) biosynthesis: (Image source: Chae, T. U., Choi, S. Y., Ahn, D. H., Jang, W. D. et al. (2025). Biosynthesis of poly (ester amide)s in engineered Escherichia coli. Nature Chemical Biology,  1-11. https://doi.org/10.1038/s41589-025-01842-2)

 

 

Poly(ester amide)s are high-performance polymers that combine the advantages of two widely used materials: polyesters (e.g., PET) and polyamides (e.g., nylon). Despite their importance, the production of poly(ester amide)s relies on petrochemical-based processes that contribute to environmental pollution and climate change.

 

To address this issue, a research team led by distinguished professor Sang Yup Lee designed and constructed a novel metabolic pathway that does not exist in nature, enabling the production of nine different poly(ester amide)s, including poly(3-hydroxybutyrate-ran-3-aminopropionate) and poly(3-hydroxybutyrate-ran-4-aminobutyrate), using engineered microorganisms.

 

New-to-nature metabolic reactions designed for the production of PEAs (Image source: Chae, T. U., Choi, S. Y., Ahn, D. H., Jang, W. D. et al. (2025). Biosynthesis of poly (ester amide)s in engineered Escherichia coli. Nature Chemical Biology, 1-11. https://doi.org/10.1038/s41589-025-01842-2)

 

Using glucose derived from abundant biomass sources such as waste wood and weeds, the team successfully produced polyester amides via an eco-friendly process. The researchers also confirmed the potential for industrial-scale production by demonstrating high production efficiency (54.57 g/L) during the fed-batch fermentation of the engineered strain.

In collaboration with researchers Haemin Jeong and Jihoon Shin from KRICT, the KAIST team analyzed the properties of the bio-based plastic and found that it exhibited characteristics similar to high-density polyethylene (HDPE). This means that the new plastic is not only eco-friendly but also strong and durable enough to replace conventional plastics.

 

The engineered strains and strategies developed in this study are expected to be useful not only for producing various polyester amides but also for constructing metabolic pathways for the biosynthesis of other types of polymers.

 

Professor Sang Yup Lee stated, “This study is the first to demonstrate the possibility of producing polyester amides (plastics) through a renewable bio-based chemical process rather than relying on the petroleum-based chemical industry. We plan to enhance the production yield and efficiency further through continued research.”

 

The study was published online on March 17, 2025 in the international journal Nature Chemical Biology.

 

This work is supported by the following projects from the National Research Foundation supported by the Korean Ministry of Science and Information and Communications Technology: ‘Development of next-generation biorefinery platform technologies for leading bio-based chemicals industry project’ (2022M3J5A1056072) and ‘Development of platform technologies of microbial cell factories for the next-generation biorefineries’ (2022M3J5A1056117).